Micro type plastics resins dryer

Precision plastics resins dryer




       Full WINsystem® equipment
       in minimal size

Microtrockner WINsystem Micro - Kunststofftrockner Kleinmengentrockner - kompakte Bauform Aufsatztrockner Teaser2

Power level
Micro    100 - 1000 g/h

  • Drying capacity
    setting in 50 gr increments
  • Container size 0.5 - 5.0 liter
  • Equipment: Full WINsystem® technic

WINsystem® technic in smallest size

  • Dew point measuring system
  • Plastics resins data base
  • Conveying control
  • Energy efficiency system
  • Overdrying protection
  • Drying documentation
  • Graphic display
  • Maintenance-free
  • Week-timer
  • Compatible with HELIOControl

Application

WINsystem Micro - Praxiseinsatz Tiniest material flow rates or application of laboratory

Micro type dryer – an especially small construction, however, including the fully equipped WINsystem® dryer. The dryer is applicable to tiniest material flow rates with highest drying precision.

WINsystem Micro - Trockenbehälter The Jetbox can be adapted to glass drying hopper (0,5 - 5.0 Liter) . The material touching parts of the double-walled drying hoppers are made of special glass and stainless steel.

WINsystem Micro - SplitversionThe WINsystem® Micro resins dryer is applicable in many cases, i.e. for example tiny material quantities drying in clean room on an ARBURG unit (in stainless steel compact version) to the point of split version under especially difficult space conditions. Thus the Jetbox and the dryer container can be mounted in an adequate area.

WINsystem Micro - leicht zu öffnenThe glass drying hoppers can be easily opened and filled/cleaned. Should an automatic filling be requested, there is a hopper loader for 1 or 2 components with dedusting available. The conveying control is integrated into the JETBOX.



HELIOJET HELIOSTAR HELIOMIX HELIOClean
WINsystem Micro - HELIOJET
1-component
small-sized hopper loader

capacitive filling level sensor

1 suction lance Venturi V2 + 3m PUR hose




WINsystem Micro - HELIOSTAR
1-component
small-sized hopper loader

capacitive filling level sensor

1 suction lance Venturi V2 + 3m PUR hose






WINsystem Micro - HELIOMIX 2-components
hopper loader

capacitive filling level sensor & automatic filter dedusting

2 suction lances Venturi V2 + 2x3m PUR hose




WINsystem Micro - HELIOCLEAN
optimal dedusted resins materials

dustfree conveying





        1-component hopper loader           1-component hopper loader          2-components hopper loader           Dedusting technic

Technical equipment

Dew point measuring


WINsystem Micro - Dew point measuring

Every WINsystem dryer is equipped with an integrated precision dew point measuring device standardly controlling continuously the dry air quality up to -50°C, thus enabling an optimal drying result. This measuring system has proved to be without drift errors in long-time testing.

Material data base


Material data base

All important polymer types are included in this data base. The dryer will be optimally adjusted to the selected polymer type. The polymer specific and flow rate based adjustment makes the drying precise and energy saving. It is, of course, possible to store also user-specific polymers drying paramaters.

overdrying protection


Overdrying protection
The overdrying protection is activated when interruption of production. This system controls the material flow rate protecting against thermal damaging. The dryer unit reduces its capacity and protects the material until the next taking.

Energy Efficiency


Energy efficiency

The WINsystem® dryers are spending as much compressed air and heating energy only as exactly necessary for the drying task by means of the HELIOS data base, which is optimally adjusting the dryer polymer type specifically, the HELIOS digital pneumatic with its high-precision dry air volume flow adjustment, the exact temperature control and the overdrying protection. This is why HELIOS is able to grant the energy efficiency.

Conveying control



Conveying control
WINsystem® dryers are able to operate independently 1 – 2 compressed air hopper loaders with 1 or 2 components conveying control with or without dedusting. The conveying period, mixing ratio, dedusting ratio, distance balancing, filter dedusting and control over shortage of material are selectable.

Weekday timer



Micro dryer with weekday timer
Every weekday and single docking station can be easily and individually programmed with the week-timer. Automatic preheating program before the set start provides optimal material at the beginning of production.


Software for documentation


Micro-Kunststofftrockner-HELIOCONTROL Software - Documentation drying process

WINsystem® dryer units can be interlinked via CAN-BUS. It is possible to program, control and document all the drying units from a PC or IPC touch panel by means of the HELIOCONTROL software.

Graphic display


Micro dryer multi language display

The ACTUAL/DUE values are displayed in large scale as well as the drying programs, conveying programs and eventual error messages.The operating is simply by using few keys. 10 languages are available selectably.

Color/Material change-over


Micro-Kunststofftrockner-HELIOMAT

The material can be predried in detachable drying containers attached to a HELIOMAT® predrying station and moved then to the processing machines as needed. The material can be processed directly or kept warm by means of a JetBox.


24h Service


24h Service

Upon receipt of notice of failure and clarification of the actual situation with HELIOS service department
(Mo.-Th. 8.00 – 17 h, Fr. 8.00-12.00 h)
the necessary spare part will be sent to the customer by UPS within 24 h.


No need for maintenance


Wartungsfrei

WINsystem® dryers are maintenance-free generally. Possibly requested spare parts can be easily replaced by the customers. Only the filters have to be replaced precautionary or if required.


Calibration service


Kalibrierung

A certified manufacturer’s calibration is issued with all WINsystem® dryers upon delivery to cover 2 drying temperatures, 3 drying air volume flow and 2 dew point values. This certified calibration can be later made repeatedly either locally or with HELIOS.

Technical data

  Liter
0.5
Liter
1.0
Liter
2.5
Liter
5.0
Option C
HELIOJET
Option S
HELIOSTAR
Option M
HELIOMIX
Option E
HELIOClean
A (mm) 425 470 440 680 + 220 + 430 + 430 + 275 / 380
B (mm) 261 261 261 261  
C (mm) 272 272 318 318  
Micro-Kunststofftrockner-Masse Micro-Kunststofftrockner-Trockenbehälter Micro-Kunststofftrockner-Trockenbehälter Micro-Kunststofftrockner-Trockenbehälter Micro-Kunststofftrockner-Trockenbehälter Micro-Kunststofftrockner-HELIOJET Micro-Kunststofftrockner-HELIOSTAR Micro-Kunststofftrockner-HELIOMIX Micro-Kunststofftrockner-HELIOCLEAN
  WINsystem®         Micro®      
drying capacity 100 - 1000 g/h
setting increments 50g
dry air
volume flow
max 3,6 m3/h
drying temperature max 185°C
heating power 400 W
container sizes 0,5 - 5,0 Liter
dew point drying medium -20°C upto -60°C
compressed air connection 3/8" 6 bar
power supply 230 V 50 / 60 Hz
 

Scope of delivery

LISTTAB compressed air based Dry air dryer with patented HELIOS digital pneumatic LISTTAB documentation and monitoring of all parameters and settings on LCD display
LISTTAB dew point measuring system from +50°C to -50°C with alarm function LISTTAB monitoring of drying temperature and drying time DUE/ACTUAL
as well as Programs A, B, C, 1 or user-specific programs P1…P9
LISTTAB max. drying air volume flow 60 l/min. LISTTAB monitoring of compressed air flow rate,
heating power and total energy consumption, dewpoint °C / °F, material flow rate
LISTTAB material flow rate and type based dryer settings LISTTAB event memory for 64 events
LISTTAB drying temperature from 35° to 185°C LISTTAB HELIOS polymers resins data base
LISTTAB 3 continuous drying programs (A, B, C)
1 portions drying program
9 user-specific drying programs programmable
LISTTAB certified manufacturer’s calibration to cover
2 drying temperatures,
3 dry air volume flows and
2 dew point values
LISTTAB drying container sizes 0,5 / 1,0 / 2,5 / 5,0 Liters LISTTAB compatible with HELIOCONTROL®
LISTTAB Heating power 400 W


Options

Drying container Drying container Drying container Drying container Option C Option S Option M Option E
Microtrockner Kleinmengentrockner Trockenbehälter 05 Microtrockner Kleinmengentrockner Trockenbehälter 10 Microtrockner Kleinmengentrockner Trockenbehälter 25 Microtrockner Kleinmengentrockner Trockenbehälter 50 Microtrockner Kleinmengentrockner HELIOJET Microtrockner Kleinmengentrockner HELIOSTAR Microtrockner Kleinmengentrockner HELIOMIX Microtrockner Kleinmengentrockner HELIOCLEAN
0.5 Liter 1.0 Liter 2.5 Liter 5.0 Liter     HELIOJET    HELIOSTAR HELIOMIX HELIOClean
Additional glass drying container of double-walled special glass and nickel-plated aluminium Additional glass drying container of double-walled special glass and nickel-plated aluminium Additional glass drying container of double-walled special glass and nickel-plated aluminium Additional glass drying container of double-walled special glass and nickel-plated aluminium 1 component hopper loader with capacitive filling level sensor

for tiny flow rates

1 Venturi type suction lance V2 + 3 m PUR conveying hose




1 component hopper loader with capacitive filling level sensor

Automatic filter dedusting

1 Venturi type suction lance V2 + 3 m PUR conveying hose



2 components hopper loader with capacitive filling level sensor

Automatic filter dedusting

2 Venturi type suction lances V2 +2 x 3 m PUR conveying hose



Optimally dedusted resin/regrind

Dust-free conveying












Option A Safety guard Compressed air treatment Special construction Software Handling Conveying Installation
  Kleiner Trockner Hochtemperatur UP 2000 Microtrockner Splitversion HELIOCONTROL Software für Trockner Andockstation für Microtrockner Kleinmengentrockner Sauglanze für HELIOS Microtrockner Adapter für Microtrockner
Discharge aid High temperature Additional dryer Split version HELIOCONTROL® JETBOX Suction lances Adapter
While dosing it is possible to adjust 1-9 air pulses to the discharge opening at the container bottom. For glass drying containers up to +185°C drying temperature Safety guard for high temperature applications as protection against contact UP 2000 conditioning of the compressed air

Dew point value up to -60°C
for difficult space conditions

The JETBOX and the drying container can be arranged as convenient
PC or touch panel version software

to program, control and document the dryer

Protection against humidity in production

The drying container will be attached to the JETBOX by means of a sliding quide
Suction lance, Venturi type V2, short and long type L-shape sliding guides

70 x 10 mm
80 x 15 mm
80 x 20 mm

special adapters for different injection moulding machine brands
 

Patenrechtlich geschützt

Customer Service Tel: +49 (0)8031 - 354 180
Copyright © 2011 HELIOS GmbH Germany - All rights reserved

Contact
Kommentar Kommentar Kommentar Kommentar Kommentar Kommentar Kommentar