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HELIOS Standalone dryer

WINsystem Jumbo - stand-alone dryer

the JUMBO capacity level, combined with dryer container sizes 75 l and 150 l, covers material flow
rates from 15 up to 30 kg/h. The dryer control operating is analogue to BASIC/TURBO level and can be
integrated into top-mounted as well as stand-alone dryer systems.

HELIOCONTROL dew point
measurement system as well as loading time control of compressed air loader of stainless steel are
standard. 2 components mixing valve for regrind and virgin material is available optionally. The
material filling level can be infinitely adjusted between 50 and 100%. A large service door provides
ease cleaning access when changing from one type of resin to another.

suction box with discharge clack valve, conveying under dry air, micro pre-filter for compressed air, compressed air supply: ½”, 6 bar power supply: 230 V, 50/60Hz

    typical application


Polycarbonate processing on exruder for optical application. Throughput rate per hour = 30 kg PC. The material residual moisture of < 0,02% has to be kept accurately. For lack of space, the dryer has to be
placed inline with max. width = 650 mm. The material is stored in octobins at a distance of approx. 30 m and has to be emptied restless and conveyed to the dryer. The dried resin is not allowed to encounter compartment air, when conveying to the extruder.

HELIOS - Solution:

WINsystem stand-alone dryer type ST-150J
extruder loader type HCA-2
OKTOMAT unloading unit

HCA-2 placed on hopper reservoir

Example : Stand-alone dryer Type ST 75

Drying Capacity 15 to 30 kg/h at 3h drying time

  • 1-component vacuum conveying unit with automatic
    dedusting of filters AFR
  • Capacity stage JUMBO
    the heart of the system, the blue JETBOX®, can be
    exchanged quickly and easily
  • 3 drying programs for continuous drying
    Program    A = 15 kg/h  B = 22 kg/h  C= 30 kg/h
  • 1 portion drying program I = 100 kg portion
  • The large cleaning access door permits quick setup for material change
  • Drying hopper made from stainless steel
  • Filling level infinitely adjustable between 75 and 150 ltr
  • Footprint 600 x 600 mm

Example : Stand-alone dryer Type ST 75

Drying Capacity 7 to 15 kg/h at 3h drying time

  • 2-components mixing compressed air conveying unit HELIOMIX
    with automatic dedusting of filters AFR
  • Capacity stage TURBO
  • 3 drying programs for continuous drying
    Program  A = 15 kg/h  B = 22 kg/h  C= 30 kg/hh
  • 1 portion drying program I = 50 kg portion
  • Integrated databank for plastic specific settingsand max. energy safing
  • Text display (10 languages) for Dew point, operating status,
    drying parameters, compressed air consumption, overall
    energy consumption, material throughput, week timer
  • Graphic display with text messages and menu dialog
  • Dew point measurement   (Messbereich+50 °C bis -50 °C) with
    adjustable alarm function
  • Week timer with switch-on and switch-off time individually
    adjustable for each day of the week in hours and minute, shown
    in graphic display, automatic pre-heating program at restart
  • Components in contact with processed materials are made
    from stainless steel or special glass
  • Large access door for cleaning at rear
  • Filling level infinitely adjustable between 50 and 75 ltr
  • Footprint 500 x 500 mm
Dryer
Module
Litres drying time 8 15 26 50 75 150
Drying Capacity kg/h at 2 h
2,6 4,5 7,8 15,0 22,5 45,0
  at 3 h
1,7 3,0 5,2 10,0 15,0 30,0
    at 4 h
1,3 2,3 3,9 7,5 11,2 22,5
    at 5 h
1,0 1,8 3,1 6,0 9,0 18,0

Technical Data

heating power :
dry air volume flow :
drying temperature :
power supply :

2000 W max.
30-450 Liter/min
185 °C max.
230 V 50/60 Hz

Capacity level JUMBO
for material flow rates 15-30 kgs/h

Helios stand-alone dryers can be set to the drying ranges, where other corresponding dryers are too heavy or using of centralized dryer systems is not reasonable.

Within so-called insular process,
the stand-alone dryers are working
directly at the processing machine.
Small required space and drying
capacity of the HELIOS stand-alone
dryers are playing a decicive role
in this connection.

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HELIOS GmbH Germany
Solutions for plastics industry
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