WINStandard® dryer for plastics resins

Dryer for plastics resins with 4 drying programs




Aufsatztrockner Teaser2

Power levels
Basis - Turbo - Jumbo
Drying capacity 1-30 kg/h

  • 4 drying programs
  • Container sizes 15 - 200 Liter
  • Range of application:
    top-mounted or stand-alone dryer
®

basic equipment

  • easy operable
  • monitoring of all
    DUE/ACTUAL values
  • HELIOS digital pneumatic
    3 continuous drying programs
    1 lots drying program
  • overdrying protection
  • compressed air based
    hopper loader
    HELIOjet for dryer feeding
  • Energy-Efficiency-System
  • monitoring of drying programs

Top-mounted dryer

Small quantities injection moulding
up to 15 kg/h flow rate


WINStandard® dryers can be placed directly on the feeding zone of an injection moulding machine, thus enabling the dried material to flow directly towards the feeding zone and avoiding humidifying and post-cooling. The Jetbox can be selectively adapted to drying hoppers (15/30/50/75 liter).

The drying container can be combined with different kinds of Jetbox power levels depending on the requested drying capacity. The Jetbox is detachable by means of quick clamps without using any tools. There is a substitute Jetbox available for servicing times like recalibration.

HELIOJET 2B HELIOSTAR HELIOClean

1-component
hopper loader


1-component
hopper loader
with filter cleaning
dedusting technics


standard hopper loader with a large filter area

1 suction lance type Venturi V2

3 m of PUR hose
1 component hopper loader with automatic filter dedusting and pressure balancing

1 suction lance type Venturi V2

3 m of PUR hose
single-stage dedusting instead of outlet air filter

matching to

HELIOjet
HELIOstar

The JETBOX can be equipped with 1 or 2 conveying valves, thus enabling to operate the dryer with 1 hopper loader with or without filter cleaning/dedusting or with 2 independent conveying points, depending on the installed hardware.






Stand-alone dryer

Flow rates 1 - 40 kg/h
Drying container 15/30/50/75/120/200 liters‘ size

The HELIOS stand-alone units are used in all places where top-mounted types are not usable for weight reasons or a centralized system is not considered meaningful. Especially for isolated applications within a plastics processing area, the stand-alone units come into operation near to the processing unit. The efficency with space requirements to HELIOS stand-alone type dryers are playing a decisive role.


HELIOS digital pneumatic Footprint
500 x 500 or 600 x 600 mm
Filling level adjustable 60% up to 100%
(from size 75 onwards optimally)
large cleaning access door
starting from 75 Liter size
Material touching parts
of stainless steel
Integrated hopper loader
double suction box Movable base frame Additional conveying control
for injection moulding machine feeding (optionally)

Technical equipment

Display




The ACTUAL/DUE values are displayed in large scale as well as the drying programs, conveying programs and eventual error messages.

The operating is simply by using few keys.
On the control panel,
4 drying programs and 4 special functions as well as drying temperature and drying time can be selectably set in addition.

Overdrying protection




The overdrying protection is activated when interruption of production. This system controls the material flow rate protecting against thermal damaging. The dryer unit reduces its capacity and protects the material until the next taking.

Color / Material change-over





The material can be predried in detachable drying containers attached to a HELIOMAT® predrying station and moved then to the processing machines as needed. The material can be processed directly or kept warm by means of a JetBox.


Conveying control




It is possible to operate 1 compressed air hopper loader with filter cleaning or dedusting or 2 independent conveying points under the conveying control integrated in a WINstandard dryer. The dedusting ratio, filter dedusting and control over shortage of material are adjustable


Energy efficiency




Basing on the HELIOS digital pneumatic, which enables to adjust 4 different drying programs, the WINstandard dryers are able to reach a high-grade energy efficiency by means of high-precision temperature control and overdrying protection

24 h service


Upon receipt of notice of failure and clarification of the actual situation with HELIOS service department
(Mo.-Th. 8.00 – 17 h, Fr. 8.00-12.00 h)
the necessary spare part will be sent to the customer by UPS within 24 h.

No need for maintenance


WINstandard dryers are maintenance-free generally. Possibly requested spare parts can be easily replaced by the customers. Only the filters have to be replaced precautionary or if required.

Calibration service


A certified manufacturer’s calibration is issued with all WINstandard® dryers upon delivery to cover 2 drying temperatures and 3 drying air volume flow values. On demand, this certified calibration can be later made repeatedly either locally or with HELIOS.

Technical data

  Liter
15
Liter
30
Liter
50
Liter
75
Liter
120
Liter
200
Option C
HELIOJET 2B
Option S
HELIOSTAR
Option E
HELIOClean
Option X
HCA-1
A (mm) 550 710 900 1020 1510 1600 + 275 + 430 + 390 + 620
B (mm) 400 400 400 440 440 450
C (mm) 430 430 430 580 580 600
D (mm) 1260 1420 1610 1730    


Power level  WINstandard  
Basis
 WINstandard  
Turbo
 WINstandard  
Jumbo
 
Drying capacity (kg/h) 1 - 6 2 - 15 10 - 30  
Drying programs A / B / C / 1
Dry air Volume flow max. m3/h 7,5 15 27  
Drying temperature max. 185°C  
Heating power max. (kW) 0,75 1,5 2,0  
Hopper loaders C / S / E HCA - 1
Drying container size (Liter) 15 / 30 50 / 75 / 120 75 / 120 / 200  
Power supply 230 V 50/60 Hz
Dew point drying medium -20°C / -60°C *
  (*using UP 2000)

Scope of delivery

compressed air based dry air dryer with
patented HELIOS digital pneumatic
drying container filling by means of
compressed air hopper loader
HELIOJet 2B for power level Basis/Turbo
and compressed air suction hopper loader HCA-1
for power level Jumbo
cerfified manufacturer’s calibration to cover
2 drying temperatures,
3 dry air volume flows
monitoring of
drying temperature and drying time DUE/ACTUAL as well
as programs A, B, C, 1
max. dry air volume flow 125 / 250 / 450 / 600 l/min integrated conveying control
4 drying programs A / B / C / 1 selectable Venturi type suction lance V2 + 3m PUR conveying hose
detachable JETBOX overdrying protection based on drying time and drying flow rate
drying temperature from 50 up to 185° easy operable, large scale digital display
drying container sizes 15 / 30 / 50 / 75 / 120 / 200 Liter selectable 4 Special functions selectable


Optional equipments

Conveying techniques Handling Installation Dew point Placing Conveying
Without conveying Jetbox for steady state Adapters Additional dryer Base frame Suction lances
Excluding HELIOJET 2B or HCA1 hopper loader Protection against humidity in production in case of hygroscopic materials or the drying container will be attached to the JETBOX by means of sliding rail, thus drying material in lots, similar to HELIOMAT® ® system
L-shape sliding guides 70 x 10 mm 80 x 15 mm 80 x 20 mm Special adapters for different injection moulding machine brands UP 2000 Conditioning of compressed air dew point up to -60°C. 15 / 30 / 60 / 100 m3/h Movable base frame with a double suction box. A top-mounted type becomes a stand-alone type drying unit. Attaching by means of a fixed flange or sliding rail selectively. high efficiency suction lance on compressed air base, type Venturi V2 short or long, of stainless steel



Option C Option S Option + Option X Option E
HELIOJET 2B HELIOSTAR 2nd conveying point HCA-1 HELIOCLEAN
1 component hopper loader of special glass with capacitive filling level sensor 1 suction lance, type Venturi V2 + 3m PUR conveying hose 1 component hopper loader of special glass with automatic filter dedusting + capacitive filling level sensor 1 suction lance, type Venturi V2 + 3m PUR conveying hose Conveying control included in the Jetbox for 2nd conveying point to feed injection moulding machine for stand-alone dryer type Compressed air driven suction hopper loader of stainless steel with discharge flap. With filter dedusting 1 suction lance Ø40 + 3m PUR conveying hose 1-stage dedusting Dedusted resin / regrind, dedusted conveying compatible to HELIOJET / HELIOSTAR selectively




Customer Service Tel: +49 (0)8031 - 354 180
Copyright © 2011 HELIOS GmbH Germany - All rights reserved

Contact
Brochure Options Scope of delivery Tech. Data Equipment Stand-Alone Top mounted